Pulse MotorRoller

Advanced Pulse DC MotorRoller technology using dc conveyor rollers for intelligent, efficient and high-performance conveyor automation

Features and options

  • Brushless motors (No brushes to wear out)
  • No plastic parts in motor / steel gearbox is standard
  • 35 watt high torque motor is standard
  • Highly energy efficient
  • Variable speed is standard
  • Made in the UK

Why Choose PulseRoller DC MotorRoller?

The Fastrax PulseRoller systems are engineered to deliver intelligent control and reliable performance using advanced dc conveyor rollers.

Integrated motor driven conveyor roller design, removing the need for external drive components and simplifying system layouts.

Energy-efficient dc powered conveyor rollers, operating only when required to reduce power consumption.

Zoned control using motorised conveyor rollers, enabling zero-pressure accumulation and improved product handling.

Quiet, low-maintenance dc conveyor rollers, ensuring long-term reliability with minimal disruption.

These features make Pulse MotorRoller systems a leading choice for modern automated conveyor solutions.

Smart Drive Technology for Modern Systems

The Pulse MotorRoller is a compact solution built around DC powered conveyor rollers, integrating the drive mechanism directly within the roller itself. Each motor driven conveyor roller delivers precise control, smooth operation and energy-efficient performance. Designed for automated environments, motorised conveyor rollers enable responsive handling across warehousing, distribution and production systems.

Specifications

EZ-24 control driver cards for the PulseRoller

  • Advanced motor protection
  • Overcurrent / overload protection
  • Configurable digital speed settings
  • Acceleration / deceleration settings
  • Direct input of photo cell (NPN/PNP automatic recognition)
  • Each MotorRoller requires one EZ-24 card in operation

ConveyLinx® control driver cards for the DC MotorRoller

  • Worlds first ethernet networked 2-zone controller—ConveyLinx®
  • Simple zero pressure accumulation (ZPA) control
  • Can be controlled by an iPhone, PC or an Android phone
  • Simple push button configuration
  • Automatic detection of motor direction
  • Automatic detection of connected sensor type (dark/light—NPN/PNP)
  • Ethernet networked (modbus TCP / ethernet IP protocol supported
  • EasyRoll configuration software tool—free of charge dowload
  • One ConveyLinx® controller will control two MotorRoller’s

Gallery

Pulse MotorRoller – Frequently Asked Questions

A:

DC conveyor rollers are low-voltage rollers that power sections of a conveyor system, allowing controlled and efficient product movement.

A:

A motor driven conveyor roller contains an internal motor that drives the roller, enabling precise and independent movement within the system.

A:

Motorised conveyor rollers are commonly used in automated systems for transporting cartons, totes and packages in warehouses and manufacturing environments.

A:

Yes, dc powered conveyor rollers only run when needed, helping reduce energy consumption compared to traditional continuously running systems.

Quality design and build

Quality design and build

Our focus on quality starts with sourcing only the best raw materials, rejecting anything that falls outside our strict tolerances.

During manufacture your order is checked at each stage before passing through to the next process. This also contributes to our ability to meet orders on time.

General Information

24V DC powered conveyors represent a significant advancement in material handling technology. By using dc conveyor rollers and motorised conveyor rollers, these systems provide distributed power across the conveyor rather than relying on a single central drive. Each motor driven conveyor roller operates independently or in zones, allowing for precise product control, smoother handling and improved efficiency.

This approach is particularly beneficial in high-demand environments such as e-commerce fulfilment, packaging and manufacturing, where accuracy and flow control are essential. DC powered conveyor rollers also contribute to quieter operation and reduced mechanical complexity, resulting in lower maintenance requirements and improved system longevity.

Intelligent Conveyor Roller Integration

Modern systems built around motorised conveyor rollers are designed for seamless integration into automated workflows. Whether used as standalone units or part of a larger conveyor system, dc powered conveyor rollers provide the flexibility to create highly efficient, scalable solutions.

With features such as sensor-based control, zoned operation and advanced automation capabilities, motor driven conveyor roller systems allow businesses to optimise throughput while reducing manual handling. As automation continues to evolve, dc conveyor rollers remain a key component in building smarter, more responsive conveyor systems.